Quality Control of Assemblies and Sub-Assemblies with AR

Objective

To improve inspection accuracy and traceability during the assembly process by using augmented reality to guide operators and inspectors through visual quality checks.

Value

  • Faster inspections and reduced time spent on reporting
  • Lower risk of human error in fault detection and documentation
  • Enhanced traceability and audit readiness
  • Improved product quality and compliance with standards

AR Role

Using tablets, smart glasses, or remote cameras, AR overlays inspection points and guidance directly onto the physical assembly. Operators can identify required check areas, log faults, and even use image recognition or automatic detection algorithms to accelerate defect identification — all linked to the 3D model.

AR Case Study Showcase

Quality Control of Assemblies and Sub-Assemblies with AR

Problem

Manual inspections are often time-consuming, complex, and prone to oversight. Operators rely heavily on 2D documents and paper-based forms, making it hard to consistently detect and record defects — especially in fast-paced or high-variation production environments. Traceability is also limited, impacting quality documentation.

Solution

DELMIA’s AR solution assists operators by digitally projecting inspection instructions and control points onto physical components. Users can:

  • View live instructions for checking fasteners, routing, and part placements
  • Document findings with photos and annotations linked to specific model coordinates
  • Automatically generate structured inspection reports for traceability and quality assurance

Applications include:

  • Bracket and harness inspections in aerospace
  • Final inspection of tools, engines, and landing gear
  • Weld and bolt checks in automotive assembly lines

Outcomes

  • Faster inspection cycles and reduced repair/rework time
  • More consistent fault detection and documentation
  • Improved traceability of inspection tasks
  • Fewer non-conformities and increased product quality

Organisation: