Assembly Assistance with AR

Objective

To guide industrial operators through complex and variable assembly processes using augmented reality, reducing errors and improving production efficiency.

Value

  • Reduced preparation and ramp-up time for operators
  • Decreased assembly errors caused by manual interpretation
  • Improved production rate and consistency
  • Enhanced workforce skill development through digital support

AR Role

Augmented reality is used to overlay digital assembly instructions, derived from the 3D digital mock-up (DMU), directly onto physical equipment or displayed on screens. This step-by-step visual guidance shows exact locations, part references, and drilling details, helping operators perform tasks accurately and efficiently.

AR Case Study Showcase

Assembly Assistance with AR

Problem

Traditional paper-based documentation and 2D plans are prone to misinterpretation, especially for equipment with complex or frequently changing configurations. These legacy methods lead to long prep times, increased risk of errors, and training challenges.

Solution

DELMIA’s AR solution projects digital instructions directly onto work surfaces, enabling operators to follow guided assembly steps with real-time visual cues. Examples include:

  • Installing rivets, brackets, and screws on aero structures
  • Harness positioning and FADEC installation
  • Pre-production assembly in automotive applications

Outcomes

  • Significant reduction in assembly preparation time
  • Fewer errors and rework incidents
  • Faster operator training and increased first-time accuracy
  • Higher productivity and better quality control

Organisation: